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Valeo: Task Force Qualität & Quantität - TMAP-Sensor für Audi AG
Valeo
Die Herausforderung
Valeo stand vor einer kritischen Eskalation von OEM Audi AG bezüglich der TMAP-Sensor-Produktion. Qualitäts- und Quantitätsprobleme in den Fertigungsprozessen für Verguss und Löten bedrohten die Lieferkette und Kundenbeziehung und erforderten sofortige Intervention und Prozessverbesserung.
Unsere Lösung
Wir haben eine dedizierte Task Force als Programm- und Teamleitung mit 10 Team-Mitgliedern eingesetzt. Unser Ansatz kombinierte rigorose Prozessaudits gemäß VDA 6.3, Auswahl neuer Vergussmaterialien, umfassende Prozesstechnik für Verguss (Epoxy) und Löten sowie kontinuierliche Maßnahmenverfolgung und Coaching.
Unser Ansatz
Etablierung der Programm- und Teamleitung mit 10 Team-Mitgliedern
Durchführung von Prozessaudits gemäß VDA 6.3
Auswahl und Qualifizierung neuer Vergussmaterialien (Epoxy)
Optimierung der Lötprozess-Parameter und Qualität
Implementierung eines umfassenden Maßnahmenverfolgungs-Systems
Coaching und Wissenstransfer an lokale Teams
Die Ergebnisse
Erfolgreiche Deeskalation der kritischen OEM-Situation mit Audi AG
Verbesserte Qualität der Verguss- und Lötprozesse
Qualifizierung neuer Vergussmaterialien für die Produktion
Etablierung nachhaltiger Prozesskontrollen und Monitoring