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IFA Powertrain: Seitenwellen-Qualitätsoptimierung
IFA Powertrain GmbH
Die Herausforderung
IFA Powertrain, ein führender Hersteller von Antriebswellen für Premium-OEMs, hatte anhaltende Qualitätsprobleme in ihrer Produktionslinie Y-000405. Hohe Fehlerquoten gefährdeten Kundenbeziehungen und verursachten erhebliche Garantiekosten.
Unsere Lösung
Wir haben ein umfassendes Lieferantenentwicklungs- und Qualitätsmanagement-Programm implementiert, das Ursachenanalyse mit Prozessoptimierung kombiniert. Unser Team arbeitete direkt mit dem Produktionspersonal zusammen, um nachhaltige Qualitätsverbesserungen zu etablieren.
Unser Ansatz
Durchführung detaillierter Ursachenanalyse mit 8D-Methodik
Implementierung statistischer Prozesskontrolle (SPC) an kritischen Stationen
Schulung des Produktionspersonals zu Qualitätsbewusstsein und Protokollen
Etablierung eines Lieferanten-Qualitätsmanagement-Frameworks
Implementierung von Echtzeit-Monitoring für Qualitätsparameter
Die Ergebnisse
35% Reduktion der Fehlerquoten
Nachhaltiges Qualitätsmanagementsystem etabliert
OEM-Audit-Bewertungen signifikant verbessert
Garantiekosten um 400.000 € jährlich reduziert
"Der systematische Ansatz von KFS GROUP zum Qualitätsmanagement hat unsere Produktionslinie transformiert. Wir erfüllen jetzt konstant die höchsten OEM-Standards."
Martin I.
Quality Director, IFA Powertrain