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Valeo: Task Force Quality & Quantity - TMAP Sensor for Audi AG
Valeo
The Challenge
Valeo faced a critical escalation from OEM Audi AG regarding TMAP sensor production. Quality and quantity issues in the manufacturing processes for potting and soldering were threatening the supply chain and customer relationship, requiring immediate intervention and process improvement.
Our Solution
We deployed a dedicated Task Force as program and team lead with 10 team members. Our approach combined rigorous process audits in accordance with VDA 6.3, selection of new potting materials, comprehensive process engineering for potting (epoxy) and soldering, along with continuous action tracking and coaching.
Our Approach
Established program and team leadership with 10 team members
Executed process audits in accordance with VDA 6.3
Selected and qualified new potting material (Epoxy)
Optimized soldering process parameters and quality
Implemented comprehensive action tracking system
Provided coaching and knowledge transfer to local teams
The Results
Successfully de-escalated the critical OEM situation with Audi AG
Improved potting and soldering process quality
Qualified new potting materials for production
Established sustainable process controls and monitoring