TASKFORCE MICROCONTROLLER OEE IMPROVEMENTS WAFER FAB

CONTINENTAL

SITUATION

One of Continental’s major semiconductor vendors has been affected during the series of earthquakes in April and August 2016 in Japan. WIP-materials and Front-End (FEOL) tools has been affected and buffers emptied leading to production interruption at Continentals global manufacturing plants and OEMs.

NATURE OF SERVICE

TaskForce Program Management, Business Process Assessments, Business Process Consulting

DELIVERABLES

  • Assess Production Scheduling, Capacity Planning and Operational Processes, map Business Processes
  • Identify opportunities for immediate production yield improvements
  • Execution of PDCA Implementation Cycles to reduce performance fluctuations
  • Execution of Project Management to eliminate Information System and Process Discrepancies
  • Improve Wafer Mix, Implement additional FEOL tools for bottleneck tool groups, monitor KPI’s

Key Achievements & Results

  • Improved Wafer Mix
  • Implementation of additional FEOL tools for bottleneck tool groups
  • Reduction of backlog / Demand-Supply-Gap
  • Improved Production Planning/Scheduling
  • Reduction of Waste

Locations

Tokyo, Kumamoto, Mito (Japan)

Sponsor

CEO

Duration

3 months

Team

  • 1 Program Manager
  • 1 Supply Chain Manager
  • 3 Supplier Quality Manager
  • 1 Manufacturing Specialist Semiconductor

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